Our Process
From Digital Design to Delivery — Every Step Validated
Our quality control process is documented, audited, and carried out by trained specialists at every stage of production.
Digital Design & Clinical Review
Every submitted scan is reviewed by a board-certified clinical specialist before treatment staging begins. Staging follows published orthodontic biomechanical principles, and the treating dentist approves the 3D treatment plan via the Partner Portal before manufacturing is authorised.
Fabrication
Approved treatment plans are converted to precision 3D-printed models using validated SLA and DLP printers calibrated daily. Aligners are thermoformed using medical-grade polymer sheet stock from certified suppliers, with each production batch tracked by lot number for full traceability.
Inspection & QC
Finished aligners undergo a multi-point dimensional and visual inspection against the approved treatment plan. Any aligner that fails fit or clarity standards is immediately remade at no charge. Each case is signed off by a QC technician before packaging.
Packaging & Delivery
Aligners are packaged in tamper-evident, patient-labelled pouches, placed in numbered aligner trays, and sealed in branded outer packaging. Each shipment includes a packing list and case summary for the treating dentist. Tracking information is pushed to the Partner Portal automatically.